Pavement Engineering Design and Rehabilitation Strategy, Project Supervision, and Capacity Building

Pavement Engineering Design and Rehabilitation Strategy, Project Supervision, and Capacity Building

The Addia Ababa City Roads Authority, Ethiopia

Project Objective:​

With a population exceeding 12 million and experiencing rapid urbanization, the City of Addis Ababa prioritized the improvement of its road infrastructure with a vision to rehabilitate and upgrade the roads network in the City’s older quarters. To do this, the Addis Ababa City Roads Authority (AACRA) was selected as the Project Implementing Unit. The project’s main objective was to upgrade existing dirt and gravel roads with durable cobblestone pavement. To support the full implementation of this solution, a comprehensive program was developed with the support of the World Bank and GTZ.

The Challenge

When AACRA began designing the project, a major challenge quickly became apparent. Addis Ababa is built on a huge volcanic mountain and the predominant natural soil, black cotton soil, is notoriously difficult for road construction. The soil has a very low load-bearing capacity (less than 1% CBR), high susceptibility to moisture, and tendto expand when wet and shrink when dry. These characteristics make it one of the least suitable soils for building durable roads 

AACRA’s catalog design manual called for replacement of between 60-100 cm of black cotton soil before placing new road construction materials. Applying this method across large sections of the city would place an unsustainable burden on Addis Ababa. It would involve thousands of trucks transporting millions of tons of black cotton soil to disposal sites out of the city while simultaneously hauling in large volumes of suitable construction materials. The environmental effects of that would be detrimental to the population, causing significant pollution and and carbon emissions along with additional damage to roads caused by the heavy loads 
 
A more comprehensive and sustainable approach was required to address the project’s challenges and create a more robust pavement structure capable of withstanding the pressures of a changing climate. Additionally, the solution needed to support the continued involvement of community SMEs that were created as part of the project. 

Our Role

The project called for creative, climate resilient sustainable pavement designs with practical techniques that would rehabilitate and upgrade existing urban roads while also addressing the challenges associated with black cotton soil. Through the implementation of these designs, the project also aimed to build the capacity of the local workforce including engineers, contractors and workers by introducing advanced engineering concepts and providing relevant training on implementation techniques.

The core of AnyWay’s contribution was through an approach known as road pavement rehabilitation and upgrading through in-situ stabilization. This approach, combined AnyWay’s proprietary soil stabilization technology, which was particularly effective in overcoming the challenges that the black cotton soil presented. We established a practical and sustainable alternative to the conventional method of soil excavation and replacement, significantly reducing the need for transporting materials in and out of the city. 

AnyWay provided the pavement design and construction supervision. We worked with AACRA’s teams across the city. During this phase, we provided training on advanced solutions that allowed AACRA to build these roads faster, without the need to haul waste materials and import new materials to each of these projects.   

The Results

A total of 27 kilometers of cobblestonepaved roads were constructed in a fraction of the time it would have otherwise taken (a few months instead of a few years). By avoiding the need for mass transport of construction materials in and out of the city, the project significantly reduced traffic disruption, environmental impacts, and overall project costs were reduced by up to 26%.  

We supported the capacity building of local stakeholders. Many of AACRA’s staff received training in advanced engineerig designs, technologies, and techniques. A focus was placed on enhancing climate resiliency, minimizing the environmental and social footprint of project, and creating sustainable long-term solutions to local communities.  

The project served as a turning point for AACRA and later for other road authorities in Ethiopia, in how they approached road design and construction. It helped shift the focus toward integrating climate resiliency into road pavement designs.  

Added value from AnyWay Solutions 

Through its innovative and holistic approach to the challenges faced by the project, AnyWay was able to increase the social, economic, and environmental impact of the project. 

Social Impact – The designs created meaningful opportunities for community-based SMEs to participate in the construction phase. Accelerated project implementation helped minimize disruptions typically caused by infrastructure work in a dense urban setting like Addis Ababa, thereby reducing inconvenience to residents and businesses. In the longer term, the improved road network has significantly enhanced access to essential services such as education, healthcare, and markets. Access to these important services has improved and remained reliable in various climate conditions, including the extreme climate events that have occured in recent years.  

Economical Impact – It is well documented that better roads have a positive significant impact on economic development in areas surrounding them. This was clearly seen in neighborhoods like Gerji, where upgraded access benefited numerous markets, as well as in newly developed residential areas such as Jemo, where the new roads supported the growth of commercial centers and markets. The improved mobility has stimulated business activity, job creation, and property development across these communities. 

Environmental Impact There is less congestion and pollution by reducing the need for transport trucks in and out of the city and less damage to the environment by reducing the need to quarry pavement materials. In the long term, the transformation of dusty dirt and gravel roads into cobblestone pavements has greatly reduced airborne dust and pollution in the city. Smoother traffic flow has also helped reduce vehicle emissions, further contributing to improved air quality in Addis Ababa. 

Post-construction Evaluation of Pavement Lifespan and Determination of Quality of Works 

Post-construction Evaluation of Pavement Lifespan and Determination of Quality of Works

TAHAL Consulting Engineering Ltd. for the Uganda National Roads Authority

Project Objective:​

An independent technical evaluation was required for the Karuma-Olwiyo road section in Uganda so that the quality of construction and expected lifespan of the pavement could be determined 

The Karuma–Olwiyo road, approximately 45.5 km in length, is a segment of the larger 237.7 km Karuma–Pakwach road, which forms part of Uganda’s North-West trunk road system. This key transport corridor connects to Gulu, Nebbi, and Arua districts, and extends toward the eastern and southern regions of the Democratic Republic of Congo and South Sudan, playing a vital role in regional trade and mobility.  

Although reconstruction and rehabilitation of the road were funded by the World Bank, concerns were raised by engineers of Uganda National Roads Authority (UNRA). In response, a reputable consulting firm was required to provide an unbiased assessment. 

 Tahal Consulting Engineering Ltd. Was appointed by World Bank to carry out this role, bringing the necessary expertise to evaluate the construction quality and deliver a reliable opinion on the performance and durability of the completed road section.  

The Challenge

As this was a World Bank funded project, there was a need to bring in unbiased consulting firm that would independently review the designs, work reports, and pavement design materials and deploy nondestructive testing. 

An engineering evaluation was performed along Karuma- Olwiyo road. The evaluation included a thorough review of existing engineering designs and reports along with field investigations to verify pavement layer thickness. In addition, a trafficcount study and Light Falling Weight Deflection (LFWD) test was carried out on the ungraded roads. Data analysis of the results was required to evaluate both homogeneity of the works and expected lifespan of the rehabilitated and upgraded pavement structure. 

The collected data was analyzed to assess the homogeneity of the pavement structure and to estimate the remaining service life of the rehabilitated road. This evaluation was critical to ensuring that the construction met the required standards and would provide the intended long-term performance. 

Our Role

AnyWay was retained to conduct the LFWD testing and to analyze the results to provide value engineering insights related both to the quality of works and the longevity of the rehabilitated and upgraded pavement structure.  

AnyWay’s Engineers conducted a desktop review of the engineering information provided on the project. A technician was sent to the project to conduct deflection tests of the 45.5 Km long section and AnyWay’s experts analyzed the results combined with all other information related to the engineering designs, the construction works, the materials used, and real time traffic counts.

The Results

The post Construction Evaluation of Pavement Lifespan and Determination of Quality of Works is a comprehensive engineering opinion report of the 45.5 Km long section of the Karuma-Olwiyo road section. The report includes the characterization of the subgrades soils as well as the pavement materials of the Section. In addition, an evaluation of the lifespan of the pavement was calculated according to AASHTO method to determine a structural number (SN) of the constructed road pavement.  

To determine homogenous sections, an LFWD test was performed along Karuma-Olwiyo by AnyWay. The measurements were taken approximately every 500 m, and elasticity modulus was calculated based on the central deflection from the tests results. Complex calculations of the information gathered through LFWD tests indicated that the variance value ranges to determine the performance of the construction of the pavement structure and the quality of construction works 

Added value from AnyWay Solutions 

With advanced engineering and analytical capabilities, we brought significant value to this critical infrastructure project by providing independent, data-driven validation of construction quality and long-term performance. As an unbiased consulting firm, we enabled key stakeholders to make informed, evidence-based decisions that protect public investment and support sustainable infrastructure planning. 

Overall, this project reinforced the importance of transparent, high-quality infrastructure oversight, improved risk management, and ensured that the Karuma–Olwiyo road will continue to deliver economic and social value in the years ahead.  

Meet Dereje Tesfu – A Diligent Site Engineer

Meet Dereje Tesfu - A Diligent Site Engineer​

Dereje Tesfu is a Project Coordinator on the AnyWay team. In his role, he is responsible for supervision, coordination, and quality control of transport infrastructure projects which AnyWay has designed. He diligently oversees that the constructed projects meet the design specifications and clients’ vision. His career started in Addis Ababa, Ethiopia where he worked as a Project Manager for the Addis Ababa  City Roads Authority (AACRA). It is through his work with AACRA  that he got to supervise projects that AnyWay designed and implemented its stabilization technology and technique for the upgrade of roads within the city. The connection with the AnyWay team and personnel has led to his joining AnyWay in 2014. Since then, he has amassed 17 completed projects under his belt in different continents across the world.

Above everything else, what Dereje enjoys most about his job is overcoming the day-to-day challenges. Every day on site is different – from the vendors and contractors you are working with to the geographic or weather conditions. His favourite part about his job is seeing a project through and the satisfaction he gets when the project is completed and he can see the difference that’s been made in the community.  Not only does he value the impacts that his projects have on the communities but personally, he enjoys participating in community outreach programs on behalf of AnyWay.

Dereje values each team member that he encounters and believes that that each individual person  contributes to the overall team success. He enjoys getting to know his colleagues from different cultures and backgrounds and learn what they are about. He believes it is through positive intentions, respect and an open mind where you can really learn from each other and get to know the unique talents and special contributions that each team member brings.

Even with a successful career, the accomplishments Dereje has outside of his work are his proudest. He is a husband and father to three children. At home, you can catch Dereje spending time with his family or relaxing reading a good book. In the future, he aspires to continue to learn as engineering technologies advance. He also aspires to grow personally by continuing to build on his communication skills, learn from others and share the knowledge he has.

AnyWay Wins 2023 Excellence in Roads African Award for Resilient Infrastructure

The AnyWay team was honoured to accept the inaugural award in the “Resilient Infrastructure” category on behalf of AnyWay and the Ministry of Roads and Highways at the 3rd IRF Africa Regional Congress this April. Our CEO, Zeevik Halber, was present at the award ceremony to accept the 2023 Excellence in Roads African Award for our project; Design and project supervision of road pavements rehabilitation and upgrading through in-situ stabilization of 11.5 km of roads in South La and Community 18 and 20.

AnyWay’s impact on the project: AnyWay was contracted as the main contractor and employed a local construction company for the complete construction works under its supervision. We identified the primary reason for the premature failure of pavements, including out-of-specification materials and inadequate drainage. With increasing rainfall due to climate change, the drainage structures incorporated into existing pavement infrastructure were proving insufficient. AnyWay introduced a design that rehabilitated and upgraded the engineering properties of existing pavement materials. The upgraded pavements became bound sub-base which, together with a new base course layer and surfacing, can adequately accommodate future intense rainfall events. This is part of AnyWay’s dedication to climate-resilient infrastructure. In addition to pavement design services, AnyWay was on site throughout the construction process to ensure that the appropriate quality was achieved for the project. This will allow the pavement to have an excellent return on investment.

The award submissions are evaluated by an independent, international panel of judges with expertise in the roads and transportation industry. This project will set a new standard for the African continent and inspire future infrastructure development. This is an important step towards achieving resilient and reliable road networks for Africa.